Roller Epoxy Flooring (Concrete Coating)

Introducing Roller Epoxy Flooring (Concrete Coating):

Roller Epoxy Flooring, known as Concrete Coating, is a high mechanical and chemical resistance coating based on epoxy resin formulation and modified polyamine hardener. It is designed for application on concrete surfaces, serving as a resilient intermediate epoxy layer. Concrete floors are always exposed to corrosion, impact, scratches, moisture, and other environmental damages. Protecting the floor from such damages plays a crucial role in reducing costs, such as repair and maintenance expenses. Additionally, it prevents slipping and potential hazards. With minimal water absorption, it serves as a waterproof and insulating barrier on the concrete surface. By applying Concrete Coating, the properties such as compressive strength, tensile strength, and more are significantly enhanced. Roller Epoxy Concrete Coating, due to its suitable abrasion resistance, is an excellent choice for use in various locations like warehouses and industrial spaces. Choosing a high-quality product along with expert application helps you achieve the best possible results, saving time and costs. Mandana Polymer Engineering Company, a knowledge-based and academic company, has developed expertise in manufacturing various types of roller epoxy flooring, industrial coatings, and decorative surfaces after years of research and innovation. In addition to producing products, Mandana Polymer also offers specialized consultations and supervisory services in the field of epoxy flooring applications.

Key Features of Roller Epoxy Flooring (Concrete Coating):

• High adhesion to concrete surfaces
• Resistant to water and moisture penetration
• Creates a seamless and impervious surface
• Applied at ambient temperature
• Available in a wide range of colors (RAL colors)
• Short application time
• Applicable on various surfaces with different geometric shapes
• Washable
• Lightweight, reducing the weight of structures

How to ApplyRoller Epoxy Flooring (Concrete Coating)?

Step 1: Pre-Application Inspection and Recommendations

• The surface must be thoroughly cleaned and free of dust, water, moisture or any other contaminants.

• The seams and unevenness of the surface must be leveled.

• If the surface is oily, it should be washed with a degreasing solution and dried before application.

• The tools and containers used for mixing must be completely clean and free from contaminants.

• The materials should be placed at the project site one day before application.

Step 2: Ensuring Proper Temperature for Application

• Before application, measure the surface and material temperatures using a digital thermometer.

• The surface temperature should be between 20°C and 30°C during application. Do not allow the material to freeze. 

• Surface temperature should be measured with a laser thermometer, as room temperature may differ significantly from actual surface temperature.

Step 3: Surface Preparation

• Self-leveling epoxy is applied over a surface where EF10 primer and EF20 undercoat have already been applied.

• The epoxy layer must be applied within the recommended time intervals between layers.

Application Process of Roller Epoxy Flooring (Concrete Coating):

Materials Used:

Epoxy flooring coating consists of two components: resin and hardener, which are mixed and used in a specific ratio. For detailed information on the mixing ratio and application method, please contact the technical support and consultants of Mandana Polymer Company.

Required Tools:

• Surface preparation equipment including shot blasting machine, floor grinding equipment (suitable grinding machine and sander) and industrial vacuum cleaner for concrete preparation
• Electric and manual mixer for precise mixing of epoxy with hardener
• Electric blowers such as hot air blower
• Handheld floor coater (spike roller) for adjusting the thickness and better penetration of epoxy on the surface
• Compressor and airless sprayer for uniform spraying in large-area projects
• Troller and squeegee, comb squeegee (toothed) and applicator rollers (bubble roller and wool roller)
• Precise scale for precise measurement of epoxy resin and hardener
• Industrial heater for adjusting ambient temperature in cold weather
• Safety and protective equipment: mask, goggles, work clothes, gloves for chemicals and shoes for epoxy 
• Accessory equipment: anti-foam spray and UV lamp or local light

Application Instructions for Roller Epoxy Flooring (Concrete Coating):

Floor leveling and preparation through grinding or appropriate surface treatment should be conducted according to relevant instructions.

• Chemical washing of oily and greasy surfaces using OP30 degreasing solution.
• Application of primer with EF10-2260 Hardener according to primer application instructions to enhance adhesion, remove dust effects, and neutralize concrete vapors.
• Sealing cracks and voids with specialized fillers to repair damaged and cracked structures.
• Application of undercoat with EF20-2225 Hardener following the undercoat application guidelines.
• Sanding and correcting defects in the undercoat layer.
• Application of antibacterial epoxy topcoat with EF33 Hardener: Before adding the hardener, stir the epoxy resin gently and continuously for 2 minutes. After adding the hardener, mix for 3 minutes, and allow 1 to 5 minutes of rest before application.

Important Notes:

• Adding too much or too little hardener, even by 10 grams, will compromise the final result.

• All measurements must be precisely weighed using an industrial-grade scale.

• Avoid mixing more resin and hardener than necessary.

Technical Specifications of Roller Epoxy Flooring (Concrete Coating):

• Temperature Resistance: High
• Resistance to Wear and Scratching: Resistant
• Water Penetration Resistance: Resistant
• Chemical Resistance: Resistant

Applications and Suitable Surfaces for Roller Epoxy Flooring (Concrete Coating):

• Concrete surfaces and walls
• Cement blocks
• Various stones
• Precast cement and concrete components
• Tiles
• Ceramics
• Mosaic
• Factories and industrial areas, warehouses, and sheds
• Hospitals, laboratories, clinics, and healthcare centers
• Food and pharmaceutical production factories
• Residential buildings
• Commercial and educational spaces
• Children’s rooms and kindergartens
• Kitchens, halls, and rooms
• Indoor swimming pools
• Restrooms and bathrooms
• Ramps, parking areas, and sloped surfaces
• Sports halls
• Wall coatings

Physical and Chemical Properties of Roller Epoxy Flooring (Concrete Coating):

• Application Temperature: 20°C to 30°C
• Coverage Required per Square Meter: 200 to 400 grams
• Color: According to RAL color collection
• Solvent: Present
• Application Equipment: Epoxy roller
• Initial Drying Time: 8 to 12 hours
• Walkable Drying Time: 24 hours

Storage and Considerations for Roller Epoxy Flooring (Concrete Coating):

• Packaging: 4 and 10 kg containers
• Shelf Life: 12 months in original packaging
• Optimal Storage Temperature: 10°C to 30°C
• Store in a dry place away from direct sunlight, water, and rain
• Avoid storing the product at temperatures below 5°C
• The contents should not freeze inside storage containers

Safety and Protection for Roller Epoxy Flooring (Concrete Coating):

• Although epoxy roller is not toxic, it is recommended to use gloves, goggles, and work clothing during application.
• This material is not classified under hazardous or harmful substances for health and the environment. However, in case of skin or eye contact, wash thoroughly with water.

Standards and Certifications Roller Epoxy Flooring (Concrete Coating):

• Licensed by the Ministry of Industry, Mine, and Trade
• Knowledge-based certification
• ISO 9001, ISO 14001, ISO 18001, and IMS standards
• Conforms to BS EN14891 standards (UK)
• Conforms to AS/NZS 4858 standards (Australia-New Zealand)
• Technical certificate from the Research and Housing & Urban Development Center
• The only company in Iran with factory standard certification

Roller Epoxy Flooring (Concrete Coating)– Purchase and Warranty:

Epoxy flooring is one of the best options for industrial, commercial, and residential environments, known for its high resistance, long durability, and attractive appearance. This type of flooring, with its seamless and uniform coating, is resistant to moisture, chemicals, and impact, making it an ideal choice for different environments based on their application. These products are provided with a factory-certified technical approval, operating license, and a 5-year guarantee.

Epoxy Adhesive is manufactured with advanced technologies and offers the best price-to-performance ratio. For purchasing or inquiries about prices, please contact Mandana Polymer’s sales or technical support team.