Polymeric Reinforcement for Stone and Soil Structures (PolyShot)
Polymeric roller epoxy with EF31-HBA hardener, a heat-curing epoxy with polyamine or polyamide hardener, is suitable for use in parking floor coatings, walls, warehouses, halls, and various surfaces.
How to Use PolyShot
- Technical Specifications of PolyShot
- Features and Benefits
- Application and Suitable Surfaces
- Physical and Chemical Properties
- Storage and Product Considerations
- Safety and Protection
- Product Standards and Approvals
- Other Related Products
What is Polymeric Reinforcement for Stone and Soil Structures (PolyShot)?
Today, shotcrete or polymeric reinforcement is widely used for strengthening and preventing erosion in stone and soil structures. Vertical walls of trenches are vulnerable to erosion during excavation. Finding an appropriate solution to enhance a structure’s resistance against erosion, earthquakes, and other natural forces is a major challenge for contractors and builders. Recent advancements in methods and materials have brought innovative solutions. Among these technologies, PolyShot (reinforced polymeric reinforcement) has gained significant attention due to its lower cost compared to traditional methods like sprayed concrete. Various structures are being reinforced with PolyShot by numerous specialized companies. Mandana Polymer is a leading producer of high-quality reinforced polymeric reinforcement, utilizing the latest technology in earthquake engineering and structural enhancement. The mechanical and chemical resistance of PolyShot against environmental impacts makes it an ideal solution for the erosion of stone and soil.
Preparation and Recommendations Before Applying PolyShot
- Clean the target surface before application.
- Do not apply PolyShot in temperatures below 15°C or during rainy days.
- For temperature control before application, contact Mandana Polymer consultants.
- Avoid storing PolyShot materials in temperatures below 5°C.
- Ensure that all layers are applied consecutively within one or two days, avoiding long intervals between layers.
Application Method for PolyShot
Materials Used:
Steps for Application:
- Apply a special primer evenly over the entire surface using a brush or spray method. Use 150 grams of primer per square meter.
- After applying the primer, apply the second layer of PolyShot reinforced fibers over the primer. Allow the primer to dry for 3 hours at 25°C.
- Once the second layer is dry (usually 4 hours at 25°C), apply the third layer of PolyShot.
Note: PolyShot application at temperatures between 15°C and 25°C requires more drying time.
PolyShot Consumption Per Square Meter
What are the Technical Specifications of PolyShot?
- Temperature Resistance: -50°C to +120°C
- UV Stability: Stable
- Protection Against Fine Cracks: Fully Protective
- Protection Against Corrosion and Wear: Fully Protective
- Resistance to Permanent Water Impact: Fully Resistant
- Environmental Compatibility: Fully Environmentally Friendly, Non-polluting
- Flammability: Non-flammable
What are the Features and Benefits of PolyShot?
- High adhesion and resistance to water penetration, impact, and abrasion
- Cost-effective compared to conventional methods
- Variety of colors
- Color stability and UV resistance
- Easy application at ambient temperature
- Better performance on elevated surfaces and vertical walls due to its spraying structure
- Long service life (20 years)
- Usable on various surfaces with different geometric shapes
- High durability against water impacts and rainfall
- Easy to repair, non-flammable
- Lightweight and reduces structural weight
- Resistant to aquatic environments
- Suitable drying time
- Excellent coverage power
What are the Applications and Surfaces Suitable for PolyShot?
- Concrete surfaces
- Surfaces built with clay
- Brick
- Cement blocks
- Stone surfaces
- Plaster surfaces
- Fiber-reinforced surfaces
- Historical and ancient buildings
- Precast cement and concrete pieces
- New and old buildings
- Exterior insulation and coating of buildings, villas
- Lateral and vertical walls in rainy and northern regions
What are the Physical and Chemical Properties of PolyShot?
- Application Temperature: 15°C to 25°C
- Coverage per kilogram: 2-3 square meters
- Color: Custom color as per RAL standards
- Application Equipment: Trowel (if needed), roller, brush, or spray gun
- Initial Drying Time for Each Layer: 3-4 hours
- Final Drying Time: 24 hours
Storage and Considerations
- Packaging: 4, 9, and 25 kg containers
- Storage Duration: 12 months in the original packaging
- Store in a dry place away from direct sunlight, water, and rain.
- Avoid storing in temperatures below 5°C.
Safety and Protection
- PolyShot is non-toxic, but gloves and workwear are recommended during application.
- This product is not classified as hazardous or harmful to health or the environment. However, in case of eye contact, rinse with water.
- It is non-flammable.
What Standards and Approvals Does PolyShot Have?
- Complies with BS EN14891 (UK standard(
- Complies with AS/NZS 4858 (Australia-New Zealand standard)
- Technical Certificate from the Research Center of Housing and Urban Development
- The only polymeric waterproofing insulation with a factory standard in Iran
- Operating License from the Ministry of Industry, Mine, and Trade
- Knowledge-based certificate
- ISO 9001, 14001, 18001, and IMS certifications