What is Antibacterial Epoxy Flooring?

Antibacterial epoxy flooring is an innovative solution in the construction industry, particularly effective for controlling hospital-acquired infections—one of the most significant challenges in healthcare facilities. This flooring prevents the growth of bacteria, mold, fungi, and other microorganisms on its surface. Due to its special additives, it provides high resistance to abrasion, chemicals, water, and bacteria, as well as viruses.

These seamless antibacterial flooring systems eliminate gaps that could harbor insects, ensuring a hygienic surface suitable for diverse environments. They can be applied to various substrates, including concrete, stone, ceramic, and mosaic, with superior adhesion.

Key Features of Antibacterial Epoxy Flooring

– Resistant to water and moisture penetration
– Antibacterial properties
– Seamless and joint-free design
– Easy to clean and maintain
– High resistance to impact and abrasion
– Long-lasting durability
– Available in various colors (RAL color palette)
– Lightweight, reducing structural load
– Waterproof and insulating
– High load-bearing capacity

Applications

– Hospitals and healthcare facilities
– Clinics and research laboratories
– ICUs and operating rooms
– Doctor and dentist offices
– Corridors and high-traffic areas
– Locker rooms, bathrooms, and restrooms
– Medical manufacturing plants
– Pharmaceutical labs and pharmacies
– Food processing plants
– Warehouses and packaging areas
– Commercial and industrial kitchens
– School and university cafeterias
– Restaurants and dining halls

How to Apply Antibacterial Epoxy Flooring

**Step 1: Pre-Application Checks and Recommendations**
– Clean the surface thoroughly, ensuring it is free from water, moisture, and grease.
– If the surface is oily, wash it with a degreasing solution and allow it to dry.
– Ensure all tools and mixing containers are clean and uncontaminated.
– Store materials at the project site at least one day before application.

**Step 2: Temperature Optimization**
– Measure surface and material temperatures using a digital thermometer.
– Ensure the surface temperature during application is between 20°C and 30°C. For deviations, consult Mandana Polymer’s technical support team.

**Step 3: Surface Preparation**
– Apply the epoxy self-leveling layer over surfaces previously treated with EF10 primer and EF20 undercoat.
– Ensure appropriate intervals between successive layers.

**Step 4: Detailed Application Process**
1. Level and prepare the floor using grinding or other leveling techniques as per relevant guidelines.
2. Wash greasy surfaces with the OP30 degreaser solution.
3. Apply EF10 primer with 2260 hardener following specific instructions to enhance adhesion, remove dust effects, and neutralize concrete vapor.
4. Fill cracks and repair damages using specialized sealants.
5. Apply EF20 undercoat with 2225 hardener.
6. Sand and fix imperfections in the undercoat layer.
7. Apply the EF33 antibacterial epoxy topcoat. Before adding the hardener, mix the topcoat for 2 minutes. Then mix the hardener and topcoat for 3 minutes and let it rest for 1-5 minutes before application.

**Technical Notes:**
– Ensure precise measurement of hardener using industrial scales; even minor deviations (e.g., 10 grams) can affect results.
– Avoid mixing excessive quantities of topcoat and hardener.

**Consumption Rates and Drying Times**
– Mixing ratio of resin to hardener per square meter
– Initial drying time per layer: 8 hours

Technical Specifications

– Abrasion Resistance: Fully resistant
– Water and Moisture Resistance: Fully resistant
– Chemical Resistance: Fully resistant
– Fire Resistance: Non-flammable
– Final Thickness: Approximately 3 mm
– Application Temperature: 20°C to 30°C
– Drying Time (Per Layer): 8 hours

Storage and Maintenance

– Packaging: Available in 5 kg and 10 kg containers
– Shelf Life: 12 months in original packaging
– Storage Conditions: 10°C to 30°C in a dry place, away from direct sunlight, water, and rain.
– Avoid freezing; do not store below 5°C.

Safety and Protection

– Use gloves and masks during application.
– Epoxy materials are generally safe but avoid direct contact with skin or eyes. Rinse with water in case of exposure.

Certifications and Standards

– Licensed by the Ministry of Industry, Mine, and Trade
– Knowledge-based certification
– ISO 9001, 14001, 18001, and IMS standards
– Complies with BS EN14891 (UK) and AS/NZS 4858 (Australia-New Zealand) standards
– Certified by the Building and Housing Research Center
– The only company with factory-standard certification in Iran

Related Products

– Antistatic Epoxy Flooring
– Outdoor Resin Flooring
– Soft Sports Flooring
– Decorative Flooring